We need foam cut to size to create perfect made‑to‑measure cushions for your home, apartment, caravan, boat, campervan or any other seating area where precision and comfort matter. At Foam & Covers, we specialise in producing made‑to‑measure cushion foam that fits your furniture perfectly, whether you’re replacing tired sofa cushions, upgrading a window seat, or building a bespoke seating project from scratch.

With our service, you can order foam cut to any size, choose your preferred foam grade, and pair it with a handcrafted cover made to your exact measurements.

This guide explains how we create upholstery foam cut to size, what to expect from the process, and how to choose the right materials for long‑lasting comfort.

What “Foam Cut to Size” Really Means

“Foam cut to size” refers to foam shaped precisely to your required length, width and thickness. Unlike standard cushion inserts, our bespoke cushion foam is tailored to your furniture and your comfort needs.

We can produce:

• Cushion foam cut to size for sofas, armchairs and benches
• Furniture foam cut to size for window seats, dining nooks and built‑in seating
• Sofa cushion foam cut to size to revive sagging or worn‑out cushions
• Upholstery foam cut to size for reupholstery projects
• Made‑to‑measure cushion foam for caravans, boats and campervans.

If you can measure it in your home, caravan or vehicle, wecan cut it.

How We Measure and Create Your Made‑to‑Measure Foam

Getting the right fit starts with accurate measurements. Here’s how the process works:

1. Measure Your Seating Area

We recommend measuring:

• Length
• Width
• Depth (thickness).

If your seating area includes curves, angles or unusual shapes, we can work from a paper or card template.

2. Double‑Check Your Measurements

Re‑measuring ensures your foam cut to size fits perfectly the first time.

3. Choose Your Foam Grade

Different spaces require different levels of support:

• High‑density foam for everyday sofa seating
• Medium foam for backrests
• Firm foam for campervan, boat and caravan seating
• Soft foam for occasional seating or decorative use.

We’ll help you choose the right grade for comfort and durability.

4. Add a Made‑to‑Measure Cover (Optional)

If you want a complete cushion, Foam & Covers can createa handcrafted, made‑to‑measure cover that fits your foam perfectly. You can choose from a range of fabrics suitable for indoor or outdoor use, depending on your project.

Why Choose Foam Cut to Size?

We Create "Perfect Fit" Cushions for Any Furniture

Whether you’re upgrading a sofa, building a window seat or fitting out a motorhome, foam cut to any size ensures a flawless fit.

Better Comfort and Support

Choosing the right foam grade means:

• Better posture
• Longer lasting comfort
• Cushions that don’t sag or collapse.

Ideal for Replacing Your Tired Cushions

If your existing cushions have flattened, you can simply buy foam cut to size online and restore your furniture without replacing the entire piece.

Made-to-measure Cushions - Tailored to Your Style

Pair your foam with a custom cover for a complete, made to measure finish that suits your décor.

Cushion Foam and Fabrics - Choosing the Right Materials

Your foam and fabric choices determine comfort, durability and maintenance.

Cushion Foam

• Supportive
• Long lasting
• Ideal for sofas, benches, caravans and boats
• Can be cut to any shape or size.

Fabric Covers

Foam & Covers offers a selection of fabrics suitable for:

• Indoor cushions
• Outdoor cushions
• Window seats
• Benches
• Sofas and armchairs.

You can choose the fabric type, colour and pattern that best suits your space.

Designing Your Made to Measure Cushion Foam

Once your foam is cut, you can personalise the look of your cushions through your choice of:

• Fabric type
• Colour and pattern
• Indoor or outdoor materials.

Every cover is handcrafted in Manchester and made to measure, giving your cushions a clean, professional finish.

Maintaining Your Foam and Covers

To keep your cushions looking and feeling their best:

• Vacuum regularly
• Spot clean spills quickly
• Rotate cushions to maintain shape
• Store outdoor cushions indoors during bad weather
• Follow fabric specific care instructions.

With proper care, your furniture foam cut to size will last for many years.

The Long and Short of It

Choosing foam cut to size is the simplest way to upgrade your seating with comfort, precision and longevity. Whether you’re refreshing a sofa, fitting out a caravan or building a bespoke seating area, made to measure cushion foam ensures the perfect fit every time.

At Foam & Covers, we make it easy to buy foam cut to size online, select your foam grade, and finish your project with a beautifully tailored cover. Your furniture deserves a perfect fit - and we’re ready to create it for you.

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